Build Kit (all Championship parts required for self-build)

Below are all the parts required for building your very own BRSCC Fiesta Junior Championship Mk7 1.6 Zetec Fiesta. These come in a single build package order only. No other parts are required to meet the regulations. Each car must have a kit purchased to start, before proceeding to build up spares packages. The exception to this is for customers who have purchased a prebuilt car. Please see the complete car product option for that.

The build kit consists of the following.

• Roll Cage Padding – Single pack of Roll cage padding, In accordance with FIA Appendix J Art 253. 8.3.5 requires cutting so size for drivers head area.

 

• Exchange engine – Exchange sealed championship specification engine. Built from Genuine Ford Components, engines must be supplied by customers first, the engine returned will not be the same unit. The unit will be built from all Ford genuine components. Head will be completely rebuilt to factory specification, a new head gasket set will be applied. The head, block bore and stroke will be measured ensuring OE specification is retained. compression will be maintained on skimmed heads etc. New piston rings all bearings and bolts will be replaced, along with new oil pump and water pump and a full timing set. The engines will be sealed with MSA tags. Should your engine be deemed unfit (rod failure, damage to cams, block etc) a replacement wil be requested and or surcharge levied.

 

• Front Brake discs Pair – Mintex Race Brake discs are supplied as pairs. Complete front axle.

 

• Front Brake Pads Pair – Mintex Race Brake pads are supplied as pairs, Championship specification marked for the championship. Complete front axle.

 

• Braided Brake Lines – Set of Braided Stainless steel Teflon Braided Brake lines PVC encased.

 

• Braid Wheels – Set of 4 Braid 15×7 et 35 wheels in white championship marked.

 

• AST5100 suspension kit – Complete set of AST 5100 inverted adjustable suspension kit. Camber adjustable front top mounts, ride height adjustable front and rear, single adjust knob. Championship specification springs included. These are built to order, single dampers and external spare parts are available on request.

 

• Cat Back Exhaust System – Racesport Championship specification 60mm stainless steel manifold back exhaust system including cat.

 

• Induction Kit – Induction kit. Includes silicone induction pipe, Branded performance air filter and metal formed heat shield.

 

• Seat – Racesport Branded Corbeau Revenge X seat FIA 8855-1999 Homologated Additional seat padding is available on request to suit smaller drivers. Additional can be ordred for coaching etc.

 

• Seat Side Mounts – Corbeau Steel side mounts set for single Corbeau revenge seat. Additional can be ordred for coaching etc.

 

• 6 Point Harness – Black Racesport branded 6 point HANS harness Homologated to FIA 8853-2016 Additional can be ordered for coaching etc

 

• Window Net – OMP velcro window net, does not require welding, fits to roll cage and easy to remove.

 

• Safety Decal Sheet – Safety decal sheet features tow stickers and arrows to indicate tow points for both the front and rear, internal and external battery cut off, internal and external fire extinguisher and many other useful dash marker stickers.

 

• 4ltr Mechanical Extinguisher Kit – PD extinguishers 4.25 Litre AFFF Mechanical Fire Extinguisher System. Supplied in kit form, the kit comes complete with 4.25 litre tank, comes with pull cords, fittings and pipework to install. FIA Homologated EX056-19 Motorsport UK Compliant. This extinguisher uses AFFF Foam and has a 16 year life cycle.

 

• Window Kit x4 – ACW Motorsport plastics Polycarbonate hard coat 4mm side window kit. Flat front windows and thermoformed rear windows. 4 pieces.

 

• Wheel Stun and Nut Conversion – 16x extended wheel studs and associated wheel nuts for easy wheel change.

 

• Front Splitter – Championship specific FRP front splitter, pre drilled for ease of location. Fits to the existing Zetec S bumper extension.

 

• Rear Spoiler including mounting brackets – Championship specific FRP high level rear wing, Alluminium brackets, side plates and fitting kit. The spoiler comes pre drilled for ease of fitting. Allows use of rear wiper.

 

• Polybush Kit – Powerflex complete polybush kit. Engine and geatbox mounts, rear beam and front wishbone bushes included.

 

• Fuel Tank Cover – MSUK compliant fuel tank cover. Honeycomb sandwich structure based on a fire-resistant core with a minimum crushing strength on 18N/cm2.

 

• Boot Straps – Boot pin fixing system Brackets listed under the Racesport bracket pack.

 

• Bonnet Pins – Bonnet fixing system in replacement of original pull cord system.

 

• Isolator Kit – Cartek Batery Isolator kit.

 

• Rain Light – Cartek rain light kit.

 

• Tow Loops x4 – 4x steel tow loops, to be fitted 2 front, 2 rear for recovery services.

 

• Stainless Steel Exhaust manifold

 

• Door Impact Foam – Energy absorbing IMPAX 300 door impact material. requires shaping to fit. Comes in sheet form, with template for cutting to size.

 

• ECU Map – Championship specification ECU map by Racesport. Tested on track and on our Rolling road to comply with Junior racing specifications. Customer supplied ECU’s are upgraded with the championship specification map and returned.

 

• Assorted Brackets – These include rain light brackets, pull cord brackets, plates for tailgate mounting and other assorted bracketry throughout the car.

 

• Full Junior Spec Rollcage – Weld in SW Motorsports Cage As FIA Appendix J Art 253.8 and homologated in accordance with FIA ROPS homologation requirements. This is supplied as a kit and must be fitted professionally in accordance to homologation rules. Also comes with vehicle chassis plaque to record the build. Recommendations on approved fitting centres can be offered, Cooksport and SW Motorsports can offer fitting services, but all cages come included in the build kit and are not required to be purchased separately.

 

• Roll Cage Side Panel – MSUK mandated rollcage side impact protection panel. The side protection panel, made of composite material, fixed to the safety cage is mandatory. Vertically, it extends from the bottom of the door to the maximum height of the safety cage door bars. Horizontally, it extends from the front rollbar to the driver’s seat back.

 

• MSUK/FIA Weight Box Ballast Box – MSUK/FIA Weight Box Ballast Box for fixing of additional weight that may be required to meet minimum championship weight requirements.

 

• Door Cards – Aluminium door cars for driver and passenger doors. Listed seperately are the door pull kits to ensure that doors can be reached to open and close.

 

• Door Card Pull Kit – Door pull kit for Carbon Fibre door panels to ensure ease of opening and closing of the doors.

 

• Heel Plate – Heel plate for driver side. Formed metal base to raise feet position while driving.

 

• Seat Base – Mandatory drivers seat base by SW Motorsport for Racesport Corbeau revenge seat.

 

• Steering Wheel – OMP Targa Steering Wheel 330mm flat Suede material steering wheel.

 

• Steering Boss – Steering wheel boss to enable the fitment of OMP Targa Steering wheel.

 

• Radiator – Racesport Lightweight Aluminium large capacity radiator in championship specification for advanced cooling.